Tuesday, December 27, 2016

2012

Isananto Winursito
1-8
Suliestiyah Wiryodiningrat, Rihastiwi Setiya Murti, Iwan Fajar Pahlawan
9-17
Arum Yuniari
18-25
Muhammad Sholeh, Agus Prasetya, Sarto Sarto
26-34
Emiliana Kasmudjiastuti, Arum Yuniari
35-43
Supraptiningsih Supraptiningsih
44-50
Prayitno Prayitno, Emiliana Kasmudjiastuti, Nur Wachid Sahadi

51-59

2013

Anwar Kasim, Deni Novia, Sri Mutiar, Janwaris Pinem
1-12
Agus Prasetya, Sarto Sarto, Muhammad Sholeh
13-20
Arum Yuniari, Nursamsi Sarengat
21-30
Muhammad Sholeh, Supraptiningsih Supraptiningsih, Wahyu Pradana Arsitika
31-36
Prayitno Prayitno
37-42
Ihda Novia Indrajati, Indiah Ratna Dewi, Ike Setyorini
43-52
Wahyu Pradana Arsitika, Rihastiwi Setiya Murti

53-61

2014

Dwi Wahini Nurhajati, Ike Setyorini, Sugihartono Sugihartono
1-6
Arum Yuniari
7-14
Sri Sutyasmi
15-22
Prayitno Prayitno, Muhammad Sholeh
23-28
Rihastiwi Setiya Murti, Christiana Maria Herry Purwanti
29-34
Supraptiningsih Supraptiningsih, Nursamsi Sarengat
35-42
Ihda Novia Indrajati, Muhammad Sholeh

43-52



2015

Norma Arisanti Kinasih, Muhammad Irfan Fathurrohman, Dadang Suparto
65-74
Dwi Wahini Nurhajati, Supraptiningsih Supraptiningsih, Nursamsi Sarengat
75-84
Prayitno Prayitno
85-92
R. Lukas Martindro Satrio Ari Wibowo, Muh. Wahyu Syabani
93-98
Arum Yuniari, Muhammad Sholeh, Ihda Novia Indrajati
99-106
Sri Sutyasmi
107-114
Emiliana Kasmudjiastuti, Sri Sutyasmi, Rihastiwi Setiya Murti


115-126

Thursday, December 22, 2016

2016

Vol 32, No 2 (2016)

Majalah Kulit, Karet, dan Plastik

DOI: http://dx.doi.org/10.20543/mkkp.v32i2

Available online since 22 November 2016

Table of Contents

Articles

Hani Handayani, Dadi R. Maspanger, Cynthia L Radiman
65-74
Prayitno Prayitno, Emiliana Kasmudjiastuti, Dona Rahmawati
75-84
Santi Puspitasari, Adi Cifriadi, Krisnawati Krisnawati, Tun Tedja Irawadi
85-98
Norma Arisanti Kinasih, Muhammad Irfan Fathurrohman
99-110
Achmad Hanafi Setiawan, Achmad Nandang Roziafanto
111-116
Arum Yuniari, Ike Setyorini, Hesty Eka Mayasari
117-124
Hesty Eka Mayasari, Arum Yuniari
125-134

Acknowledgment

MKKP Vol. 32 No. 2 (2016) Reviewer Acknowledgement
 

Vol 32, No 1 (2016)

Majalah Kulit, Karet, dan Plastik

DOI: http://dx.doi.org/10.20543/mkkp.v32i1

Available online since 20 June 2016

Table of Contents

Articles

Santi Puspitasari, Muhammad Lutfi Arifianto, Mersi Kurniati
1-12
Arum Yuniari, Dwi Wahini Nurhajati, Indiah Ratna Dewi, Ike Setyorini
13-20
Sugihartono Sugihartono
21-30
Sri Sutyasmi, Titik Purwati Widowati, Noor Maryam Setyadewi
31-38
Emiliana Kasmudjiastuti, Prayitno Prayitno, Bidhari Pidhatika, Gresy Griyanitasari
39-50
Indiah Ratna Dewi, Ihda Novia Indrajati, Ike Setyorini
51-58
Hesty Eka Mayasari, Arum Yuniari
59-64

Acknowledgment

MKKP Vol. 32 No. 1 (2016) Reviewer Acknowledgement
 
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Monday, January 25, 2016

Design of Screw Conveyor Models for Waste Water Filter Equipment (Case Study: Laboratory for Development of Tanning and Waste Water Treatment, Center for Leather, Rubber and Plastic)

Tri Rahayu Setyo Utami, M. Rahna Nurhandaru, Teguh Martianto

ABSTRACT

Tanning industry produces large amounts of wastewater which contains much solid particles. If left unchecked, the solids can block the pipe and damage equipments of wastewater treatment plant.Hence, the suspended fine solid must be separated from the wastewater. This engineering activity has generated screw conveyor models for wastewater filter. The specifications of the filter are screw diameter 300 mm, pitch distance 150 mm, shaft diameter 25.4 mm, screw length 1200 mm, tilt angle 250, and screw actual capacity 42.237,99 kg/hour. Propulsion system comprising an inverter, 3 phase, 1 hp electric motors; and gear box. The advantages of this equipment are the effectiveness of filtering up to 90 %, easy operation and maintenance, and the filtered solid is in half dried conditions, so it is easy to store and transport.

Keywords: screening, screw conveyor, wastewater

Full Paper

MANUFACTURING OF CHROME-FREE SHOE UPPER LEATHER

Widari, Rambat, Suparti

ABSTRACT

The purpose of this study was to obtain the process formulation for leather tanning in manufacturing chrome-free upper leather. The tanning process used vegetable tanning material (mimosa), syntan, and combination of vegetable-syntan. The leather were prepared using 25, 30, and 35% of mimosa, 10, 15, and 20% of syntan, and 15:10; 15:15; and 20%:15% of mimosa:syntan. Chrome tanning material 6% was used as control. Based from the results of physical testing according to SNI 0234:2009, the resulting leather met the quality requirements for shoe upper leather. Tanning process with 20% syntan gave the best result.

Keywords: chrome, vegetable, syntan, leather, shoes

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Tuesday, January 19, 2016

UTILIZATION OF Bacillus megatorium DSM-319 FOR SOAKING PROCESS OF JACKET LEATHER

R. Jaka Susila, Emiliana Kasmudjiastuti, Sri Sutyasmi

ABSTRACT

The purpose of the study was to obtain eco-friendly soaking process for goatskin and to shorten the soaking time. The enzyme used in the soaking process was Bacillus megatorium DSM-319, with enzyme concentration of 0.5, 1, and 1.5% and soaking time of 1, 1.5, and 2 hours. Each sample were tested for skin histology observation using photomicrograph, protein concentration analysis, tensile strength, elongation, colour fastness (dry and wet) and flexibility. The results showed that protein content of goat skin was decreased 42.32% after optimum soaking with 1% enzyme for one hour. The results of the physical testing of jacket leather with optimum soaking process met the quality requirements of SNI 4593:2011 Sheep/goat jacket leather.
Keywords: Bacillus megatorium DSM-319, enzyme, soaking, goatskin, jacket

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ADSORPTION OF AMMONIA FROM TANNERY WASTEWATER USING BAGASSE FLY ASH

Rihastiwi Setiya Murti, Christiana Maria Herry Purwanti, Suyatini Suyatini

ABSTRACT

The aim of this study is to reduce ammonia concentration in tannery wastewater using bagasse fly ash in a batch adsorption system. Experiments were conducted to study the effect of various parameters such as adsorbent dose and contact time. Data analysis was performed by calculating the efficiency of adsorption and fitting the data into Freundlich and Langmuir isotherm models. Correlation coefficient and mean squared error were used to evaluate the performance of the models. From the results, it was found that the operating conditions to achieve an optimum removal efficiency of 45.72% are 1 hour contact time and 2 grams of bagasse fly ash. The results also indicate that the data fits Langmuir model well where Langmuir constant Qo, b, and correlation coefficient were found to be 0.706 mg/g, 0.209 L/mg, and 0.9424, respectively.

Keywords: Ammonia, adsorption, bagasse fly ash, tannery wastewater

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VERMICOMPOSTING OF FLESHING WASTE AT THE TANNERY INDUSTRY

Prayitno

ABSTRACT

A research on utilization of fleshing waste at the tannery industry by vermicomposting have been conducted. The growth media consist of dung, fleshing waste, and stubbles. Ratio of dung and fleshing waste were varied at 100:0; 90:10; 80:20; 70:30; 60:40; and 50:50 respectively. All the media were fermented for three weeks and then proceeded by incubation process of earthworm for another six weeks. The changes of the volume per weight of media, the earthworm weight, C, N, and C/N ratio were observed and measured every week. The result showed that media volume per weight value were decreased in direct proportional to weight of the fleshing waste added in the media, those were 1.66; 1.64; 1.53; 1.50; 1.39; and 1.31 cm3/g, respectively. C/N ratio were below 15 for all combination of media ratio after two weeks incubation. The optimum result was achieved for compost with dung and fleshing waste ratio of 60:40.
Keywords: Earthworm, fleshing waste, C/N ratio, vermicomposting.

Full paper

THE USE OF AQUATIC PLANTS (Equisetum hyemale and Echinodorus palaef) IN TANNERY WASTEWATER TREATMENT TO REDUCE POLLUTANT LOAD WITH WETLAND AND ADSORPTION SYSTEM

Sri Sutyasmi, Heru Budi Susanto


ABSTRACT


Wastewater treatment using wetland and adsorption system were carried out to improve the properties of secondary settling pond’ s outlet. The purpose of this research was to reduce pollutant level from the secondary settling pond’s outlet so it could be used in the wetland stage and the treated wastewater could be reused. Wastewater effluent from secondary settling pond was discharged into adsorber and subsequently into wetland by flow rate arrangement. Laboratory simulation was carried out to find out the capacity of aquatic plants in reducing the pollutant level. The result showed that the BOD, COD and TSS value of wastewater from laboratory simulation were 191 mg/l, 6.24 mg/l, and 24 mg/l, and after the wetland stage were 409 mg/l, 10.32 mg/l, and 145 mg/l respectively. The quality of wastewater met the standard SNI 06-0649-1989 Water for tannery.

Keywords: adsorption, aquatic plant, wastewater treatment, wetland 

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THE EFFECT OF SULFUR ON PHYSICAL PROPERTIES OF PALE CREPE AND SBR BLENDS USED FOR HEAT RESISTANT RUBBER

Arum Yuniari, Nursamsi Sarengat, Sri Brataningsih Puji Lestari

ABSTRACT
Sulfur plays an important role in the rubber vulcanization process especially in the formation of crosslinks. Heat resistant rubber made from mixing pale crepe and SBR requires the right amount of sulfur as crosslinking agent. The purpose of the study was to determine the effect of the addition of sulfur on the changes in physical properties before and after aging. Heat resistant rubber was made with variation of pale crepe/SBR: 80/20; 70/30; 60/40; 50/50 phr and sulfur variation of 1; 1.5 phr. The results showed that sulfur was influential in the crosslinks formation. The addition of 1 phr sulfur gave higher physical properties of the vulcanized with 1.5 phr sulfur. The changes of physical properties after aging process of the vulcanized with sulfur 1 phr was lower than the vulcanized with sulfur 1.5 phr. Vulcanized pale crepe/SBR (70/30) with 1 phr sulfur could be applied as heat-resistant rubber products.

Keywords: Pale crepe/SBR blends, sulfur, physical properties, heat resistant rubber

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THE EFFECT OF MBTS/ZDEC RATIO ON NATURAL RUBBER AND ETHYLENE PROPYLENE DIENE RUBBER BLENDS PREPARED BY CURATIVES MIGRATION CONTROL TECHNIQUE

Ihda Novia Indrajati, Muhammad Sholeh

Abstract


The objective of this research was to observe the effect of MBTS/ZDEC ratio on dynamic properties, curing characteristic, morphology as well as hardness and resiliency of the NR/EPDM blends prepared by curatives migration control technique. The MBTS/ZDEC ratio were 1.6/0.0; 1.5/0.1; 1.4/0.2; 1.3/0.3 and 1.2/0.4 respectively on a fixed NR/EPDM ratio of 60/40. Compounds (EPDM and NR) were prepared separately using two roll mill. The blends with binary accelerator MBTS/ZDEC showed synergistic activity which provided higher crosslink density than those of single accelerator MBTS. Reduction of ts2 and t90 as well as cure rate index (CRI) indicated the more homogeneous crosslink density distribution within the rubber phase. Scanning electron micrograph showed that the blends with binary accelerator gave smoother surface. Binary accelerator resulted higher hardness. Increasing of ZDEC raised hardness followed by reduction of the resillience property.

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UTILIZATION OF CRUMB RUBBER INDUSTRY SOLID WASTE FOR MAKING COMPOST

Supraptiningsih, Nursamsi Sarengat

Abstract

The objective of the research was to create a compost formula for plant fertilizer. Composts containing 100, 90, 80, 70, 60, and 50 parts of crumb rubber industry solid waste and 10, 20, 30, 40, and 50 parts of bran were prepared. The mixing was done by adding 20 ml of molasses and 20 ml of EM4. Moisture content was maintained at 40-60%. The compost was mature in 40 days. The resulting compost was compared to SNI 2803:2010 Solid NPK Fertilizer and Regulation of the Minister of Agriculture No. 70/Permentan/SR-140/10/2011 on Organic Fertilizer. The best compost that met the requirements (except kalium) was the compost with 20 parts of bran, 80, 90, and 100 parts of solid waste. The physical properties of the compost were dark brown similar to the color of the soil, insoluble in water, C/N ratio of 20.74 to 25.44, temperature approximately equal to the ambient, and odorless.

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Sunday, January 17, 2016

OPTIMIZATION OF THE REACTION TIME ON THE FORMATION OF STABLE INDOPHENOL BLUE COMPLEX FOR N-AMMONIA ANALYSIS IN THE TANNERY WASTEWATER USING PHENATE METHOD

Rihastiwi Setiya Murti, Christiana Maria Herry Purwanti

Abstract


Optimization of the reaction time on the formation of indofenol blue complex for N-Ammonia analysis in the tannery wastewater using phenate method has been carried out. The aim of the study was to determine the optimum time for complex formation of  indophenol blue. Variations of reaction time were 1; 2; 2,5; 3; and 21 hours. Accuracy and precision were evaluated to determine the feasibility of developing the method. Analysis of N-Ammonia was done by using a spectrophotometry at a wavelength of 630 nm. Optimum reaction time on the formation of indofenol blue complex for ammonia analysis in the tannery wastewater was achieved at a minimum time of 2 hours at the temperature test of 25oC. The accuracy and relative percent different were 90-97% and <5% respectively, met the SNI-6989.30-2005 so that the method was feasible to be developed and used in the laboratory.

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Thursday, January 14, 2016

IMPROVEMENT OF TREATED TANNERY WASTEWATER USING CONSTRUCTED WETLAND SYSTEM VEGETATED WITH Equisetum hyemale

Prayitno, Muhammad Sholeh
 

Abstract

A research of constructed wetland system vegetated with Equisetum hyemale for treating of treated tannery wastewater have been conducted. The constructed wetland was 3 m long, 1 m wide, and 1 m deep or equal with volume of 3 m3. The construction of wetland consisted of 4 main layers (from the bottom to the top): 0.3 m of rock; 0.3 m of gravel; 0.1 m of black sugar-palm fiber; and 0.3 m of sand. The wetland was operated with subsurface flow system (SSF). The detention time was varied at 3.125; 2.083; and 1.563 days. The result showed that the optimum removal were 60.60% for COD with detention time of 3.125 days, 60.17% for BOD with detention time of 2.083 days, 93.76% for TSS with detention time of 3.125 days, 89.02%  for S with detention time of 3.125 days and 96.89% for total chrome wth detention time of 2.083 days.

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UTILIZATION OF WASTEWATER TREATED BY THE WETLAND SYSTEM FOR MAKING GLACE LEATHER

Sri Sutyasmi

Abstract

Tanneries use large quantities of water and produce high pollutant load. Wastewater recycling is an effective way to conserve water supplies. The purpose of this study was to reuse wastewater that has been treated with a wetland system to save water and to apply cleaner production in tannery industry. The treated wastewater was tested in accordance with the test requirements of water used for leather tanning process. The treated wastewater test results met the requirements of SNI 06-0649-1989 Water for the tanning process. Furthermore, treated wastewater was used for leather tanning process with variations of wastewater used were 0, 25, 50, 75 and 100%. The resulting leather was tested in accordance with SNI 06-0253-1989 Quality requirement of goat glace leather. The test results met the SNI. Utilization of 75 % wastewater gave the best result.

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CHARACTERIZATION OF MECHANICAL, RESISTANCE TO FIRE AND BURNING, AND MORPHOLOGICAL PROPERTIES OF BLEND PVC AND LDPE NANOCOMPOSITE

Arum Yuniari

Abstract


The  purpose of the study was to determine the effect of addition of low density polyethylene (LDPE) and flame retardant on mechanical properties, resistant to fire and burning and morphology from the mixture of polyvinyl chloride (PVC), LDPE, flame retardant, and nanoprecipitated calcium carbonate (NPCC) as filler. The materials were mixed in laboplastomill at 215 ÂșC, torque speed 50 rpm, for 10 minutes. Nanocomposite was prepared by PVC/LDPE variations of 100/15; 100/20; 100/25; and 100/30 phr and flame retardant variations of 30 and 35 phr. The results showed that the hihger of LDPE in nanocomposite increased the hardness and impact resistance, however, it decreased the tensile strength, elongation at break, and density. Addition of flame retardant to the nanocomposites showed good resistance to fire and burning, and optimum mechanical properties were found in using of 35 phr flame retardant.The morphology of the nanocomposite, were observed by Scanning Electron Microscope (SEM) confirmed that homogeneous mixture of LDPE dispersed in the PVC matrix. 

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THE PHYSICAL AND MORPHOLOGICAL PROPERTIES OF ABS/PC NANOCOMPOSITES CONTAINING NANOFILLER NPCC

Dwi Wahini Nurhajati, Ike Setyorini, Sugihartono

Abstract

The purpose of this research was to study the effect of blend ratios of acrylonitrile butadiene styrene (ABS) and polycarbonate (PC) in the different amount of nanoprecipitated calcium carbonate (NPCC) on the physical properties of ABS/PC nanocomposites. Nanocomposites were prepared in varied ratio of ABS/PC 100/0; 90/10; 80/20; 70/30 and varied amount of NPCC 0; 2.5; and 5 phr (per hundred resin), Nanocomposites were made by melt compounding in the Laboplastomill internal mixer at 200°C for 10 minutes. The SEM micrographs showed homogeneous dispersion of the nanocomposite materials and did not show aglomeration of NPCC. The best nanocomposite was a nanocomposite containing the ABS/PC 90/10 with NPCC 2.5 phr perfomed with impact resistance 5030 J/m2, tensile strength 380.14 kg/cm2, elongation at break 3.59%, density 1.16 g/cm3, and hardness 85 Shore D

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Wednesday, January 6, 2016

OPTIMATION OF TILAPIA (Oreochromis niloticus) FISH SKIN FINISHING PROCESS FOR SHOE UPPER

Emiliana Kasmudjiastuti

Abstract

The aims of this study was to get the optimum finishing formulations of tilapia fish skin for shoe upper. The variations of experiment were four factors, namely of the variation of binders (1:2 and 1:3), lacquer water (1:1 and 1:2), plating temperatures (50, 65, 80 and 95°C) and plating time (0.5, 1, and 1.5 seconds). Testing was conducted on tensile strength, elongation at break, tear strength, stitch strength, softness, and colour fastness. Statistical analysis was conducted using the General Linear Model (GLM) followed by Tukey’s Studentized Range Test (TSRT). The results showed that the optimum formula for finishing were performed by a variation of binder 1:2, lacquer water 1:2, temperature of plating 95°C and time of plating 1.5 seconds, and it was characterized by the physical properties of tensile strength 177.32 kg/cm2, elongation at break 62%, tear strength 41.92 kg/cm, stitch strength 113.06 kg/cm, softness 2.33 and generally met the standard requirements of SNI 0253:2009: Footwear upper leather - goat skin.

Keywords: tilapia fish skin, aqueous top coat, leather finishing.

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KINETICS STUDIES OF NR/EPDM BLENDS VULCANIZATION BASED ON DENG-ISAYEV AND KAMAL-SOROUR MODELS

Ihda Novia Indrajati, Muhammad Sholeh

Abstract


Curing kinetics of natural rubber/ethylene propylene diene monomer (NR/EPDM) blends at different ratios of 2,2’-dithiobis(benzothiazole) (MBTS) and zinc diethyl dithiocarbamate (ZDEC) were studied. NR/EPDM blends were prepared using curative migration control technique. Kinetics studies employ Deng-Isayev and Kamal-Sorour models and kinetics parameters were evaluated using measured data from Moving Die Rheometer. Rate constant (k) and orders of reaction (n and m) were estimated through multivariable optimization using Matlab and activation energy (E) was determined using Arrhenius relationship. From the results, it is evident that the experimental data were in a good agreement with Kamal-Sorour model. It is also found that autocatalytic mechanism was more controlling than the others as indicated by k2>k1. Results also shows that rate constants were greatly influenced by temperature and the types of accelerator, while orders of reaction were dependent on temperature and independent on the types and amounts of accelerator. Combination of MBTS and ZDEC reduces energy activation of autocatalytic reaction. For desirable rate of curing, its ratio of 1.4 to 0.2 gave the lowest activation energy.

Keywords: kinetics study, vulcanization, NR/EPDM, Deng-Isayev, Kamal-Sorour.

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